DEIMOS
Changeout Procedures

Contents


Tools & Supplies

Bring the following tools to the Keck II Nasmyth deck in preparation for performing the instrument reconfiguration:

Grating Changeout Procedure

  1. Rotate instrument into position:
    • Release the band brake at the front left of the instrument.
    • Locate the instrument handpaddle on the right side of the instrument.
    • Set the bottom switch to Manual mode.
    • Set the Mode switch to 2.
    • Set Position switch to 3 for grating access.
    • Press and release FWD button to rotate instrument to the filter changeout position.
    • Set the band brake at the front left-hand side of the instrument to protect the drive box from stress during the changeout.
  2. Open the access door:
    • Unlock the grating access door by turning the flathead screw 1/2 turn CCW.
    • Grasp the handle and pull down to open the access door.
    • Note that the Hatch Open LED on the handpaddle turns ON.
  3. Locate the grating pushbutton panel inside the access hatch at the top right.
  4. Press the appropriate button (3 or 4) to bring the desired grating to the unload position. The grating should unclamp (producing a loud click), and the grating box should move to the desired position. The grating will then be rotated to the unload position, at which point you should get a green LED lit on the pushbutton panel. The entire process takes about two minutes. Occasionally, the move will fail and the yellow LED will remain on. It is then necessary to press the desired button one more time. If this still does not produce success, contact instrument support for assistance.
  5. Take a grating cover from the storage slot on the instrument. Note that there should be two covers in the storage slot when you start. Insert the grating cover into the slot in the slider until it stops. Note that the "lip" on the grating cover should point to the left.
  6. Unscrew the tricky captive screw on the grating mount:
    • Insert the 3/16" T-handle hex wrench into the screw head.
    • Turn the screw CCW 3 turns until it spins loosely.
    • The L-shaped flap onto which this screw mounts should then flip down toward you.
  7. Loosen the two remaining captive screws on the grating mount:
    • Insert the 5/32 Bondhus wrench into the screw head.
    • Turn screw CCW until it stops turning.
    • Repeat for second screw.
  8. Remove the grating from the slider:
    • Grasp the grating mount handle with your left hand.
    • Pull the handle to your left to unseat it from the slider.
    • Carefully pull the grating toward you so that it slides along the channel in the slider. Watch out for the pinch point.
    • Remove the grating from the instrument.
  9. Exchange gratings:
    • Return the removed grating to the grating storage cabinet near the elevator.
    • Select the new grating to be inserted frm the cabinet and bring it to the instrument.
  10. Insert the new grating into the instrument:
    • Orient the grating so that the cover faces to the left.
    • Seat the grating into the slots in the slider and push it in until it stops.
    • Push the handle to the right (toward the front of the instrument) to seat it fully.
  11. Attach the tricky captive screw on the grating mount:
    • Insert the 3/16" T-handle hex wrench into the screw head.
    • Flip the flap up into position.
    • Turn the screw CW 2-1/2 turns until it is snug.
  12. Tighten the two remaining captive screws on the grating mount:
    • Insert the 5/32 Bondhus wrench into the screw head.
    • Turn screw CW until it it snug.
    • Repeat for second screw.
  13. Remove the grating cover from the grating.
  14. Verify that the green LED is lit. If not, you'll need to press the button again to get the grating back to the unload position in order for the scanner to work.
  15. Holding the barcode scanner at the door, scan the barcode label on the grating. Verify that the instrument responds with a beep followed by a honk. NOTE: if the barcode label on the grating is damaged or unreadable, you can scan one of the grating barcode labels on the sheet attached to the instrument. However, please scan the label on the grating itself whenever possible in order to ensure that the correct label is scanned.
  16. Repeat procedure for additional grating if needed.
  17. Close the hatch:
    • Grasp the handle on the door and pull up to close the access door.
    • Lock the grating access door by turning the flathead screw 1/2 turn CW.
    • Note that the Hatch Open LED on the handpaddle turns OFF.
  18. Verify that there are still two grating covers in the storage slot! If not, you may have forgotten to remove one from a grating.

Filter Changeout Procedure

  1. Rotate instrument into position:
    • Release the band brake at the front left of the instrument.
    • Locate the instrument handpaddle on the right side of the instrument.
    • Set the bottom switch to Manual mode.
    • Set the Mode switch to 2.
    • Set Position switch to 5 for filter access.
    • Press and release the FWD button to rotate instrument to the filter changeout position.
    • Set the band brake at the front left-hand side of the instrument.
  2. On the filter access door, unclip the latch, and slide the door up. Note that the Hatch Open LED on the handpaddle turns on.
  3. Consult the SIAS printout and determine the first filter to change.
  4. On the filter wheel button panel to your left, press the number of the filter position to change out.
  5. Remove a filter handle from the right side of the filter box and attach it to the filter to be removed from the filter wheel by screwing the thumbscrews by hand. Do not overtighten!
  6. Grasp the handle and pull carefully but firmly to disengage the filter from its detent and slide it out of the wheel.
  7. Place the filter into the filter box, leaving a gap between it an any adjacent filters if possible. Unscrew the handle from the filter.
  8. In the filter box, locate the filter to be inserted into the filter wheel.
  9. Attach the handle to the filter and carefully remove the filter from the filter box.
  10. Insert the filter into the open slot in the filter wheel, making sure that the arrow on the filter holder points to your left (i.e., in the direction the photons would travel to reach the detector).
  11. Push the filter into the wheel until it clicks into the detent. Verify that the filter frame is flush with the wheel and does not protrude.
  12. Remove the handle from the filter frame.
  13. Press the position switch to re-select the current position.
  14. Wait for the position switch on the button panel to turn green.
  15. Take the bar code scanner and scan the barcode label on the filter you just inserted into the filter wheel. Verify that the instrument responds with a beep followed by a single, long honk.
    • NOTE: if you get a beep followed by three short honks, an error has occured. The most likely problem is that the filter wheel is not centered on the desired position. In this case, the green light on the filter wheel is not lit; press the appropriate button on the filter selector panel to return the desired position.
    • NOTE: if the barcode label on the filter is damaged or unreadable, you can scan one of the filter barcode labels on the sheet attached to the instrument. However, please scan the label on the grating itself whenever possible in order to ensure that the correct label is scanned.
  16. Repeat these steps for additional filters to be changed.
  17. Close and latch the access door. Note that the Hatch Open LED on the handpaddle turns OFF.

Slitmask Changeout Procedure

  1. Inspect all masks to ensure that they are acceptable for installation. In particular, check that the masks:
    • have the same shape (by laying them on top of each other);
    • have the notch cut out along the bottom edge;
    • have the circle cut out along the bottom edge;
    • are reasonably straight, with no more than once inch of warp from side to side
    If a mask does not meet these criteria it may jam or otherwise cause problems during mask loading.
  2. Rotate instrument into position:
    • Release the band brake at the front left of the instrument.
    • Locate the instrument handpaddle on the right side of the instrument.
    • Set the bottom switch to Manual mode.
    • Set the Mode switch to 2.
    • Set Position switch to 4 for slitmask access.
    • Press and release the FWD button to rotate instrument to the slitmask changeout position.
    • Set the band brake at the front left-hand side of the instrument to protect the drive box from stress during the changeout.
  3. Open the access door:
    • Unlock the slitmask access door by turning the flathead screw 1/2 turn CCW.
    • Grasp the handle and pull down to open the access door.
    • Note that the Hatch Open LED on the handpaddle turns ON.
  4. Move the slitmask cassette to the load position by pressing the POSN 1 button on the cassette.
  5. Loosen the 2 thumbscrews on the cassette door and flip the door down towards you to allow access to the masks.
  6. Consult the SIAS printout to determine which masks to remove. (Note that the first occupied slot is position 2, not 1!) Remove all of the masks marked for replacement and set them aside on a cart.
  7. Insert the new masks, verifying that the barcode number on the mask matches that on the SIAS printout.
  8. Important notes:
    • Verify that all masks are reasonably straight. Masks which curve more than 1 inch to the left or right must be manually "uncurled" or they will probably jam and cause a major headache.
    • Verify that masks are not cross-threaded; i.e., that no mask crosses over into an adjacent slot.
  9. Flip the cassette door up and verify that slits align to the comb. Verify that slots 1 and 13 are not occupied! Tighten the 2 thumbscrews on the cassette door.
  10. Close the access door:
    • Grasp the handle and pull up to open the access door.
    • Lock the slitmask access door by turning the flathead screw 1/2 turn CW.
    • Note that the Hatch Open LED on the handpaddle turns OFF.
  11. Initiate slitmask scanning by picking up the barcode scanner and scanning the SCAN MASKS item on the COMMAND sheet.

Cleanup

  1. If no new slitmasks are to be scanned, scan the COMMIT barcode with the scanner to update the instrument configuration. NOTE: doing so will cause the motor control software to be stopped and restarted; hence, do not attempt any motor moves for at least 2 minutes after scanning COMMIT!
  2. Release the band brake.
  3. Set the switch on the handpaddle to Computer mode.

Verification -- Running DREMEL

  1. Return to the control room and bring up the DEIMOS Dashboard GUI by logging in as dmoseng and selecting the pulldown menu option
    	DEIMOS Engineering > Run Dashboard GUI
  2. If new slitmasks were installed, complete the slitmask scanning process as described below:
    • In the Dashboard window, double-click on the SLITMASK box to view the slitmask panel.
    • Click on dremel to launch the dremel monitor panel.
    • If slitmask scanning is required and was not already initiated at the Nasmyth deck, click Count/Scan to count and scan masks.
    • Wait while the software makes an initial pass to test all slitmasks by inserting each one in turn, and then a second pass (in the reverse direction) to read barcodes. The process should take about 13 minutes.
    • When scanning is completed, DREMSCAN will read, for example:
      	Done at Fri Sep 06 14:18:42 HST 2002
    • Compare the list of scanned barcodes (DREMBARS field) to the expected list on the SIAS printout to verify that the proper filters were installed.
    • Verify that the DREMJAMS field is empty, indicating that no slitmasks jammed during the count phase. If jams occurred, ask summit tech to investigate whether slitmasks were cross-loaded in the cassette.
    • If scanning succeeded, the software will then generate the FITS database files. When completed, DREMFITS will read, for example:
      	Completed around Fri Sep 06 14:25:12 HST 2002
    • Click Review Config to launch a tkremel popup window which shows the configuration which will be registered when you commit the changes. NOTE: this GUI occasionally lies on the first attempt; if the configuration does not seem to have changed, kill the tkremel popup by clicking its Quit button, then click Review Config once more. If the pending configuration changes shown this new tkremel popup window are correct, then click its Quit button and continue to the next step. If not, you have a problem and need to investigate further.
    • When you are convinced that the pending changes are correct, effect the change by clicking on COMMIT!. This will cause the database to be updated and the dispatchers to be restarted, and takes about one minute to complete. When finished, DREMCMIT will read, for example:
      	Completed around Fri Sep 06 14:42:51 HST 2002
  3. Shutdown and restart the Dashboard GUI.
  4. Double-click on the SLITMASK box to view the slitmask panel. Verify that the slitmask names (which are displayed in reverse order match the observer's request on the SIAS printout. If any names are UNKNOWN, see instructions below.
  5. Double-click on the GRATING box to view the grating panel. Verify that the gratings in positions 3 and 4 match the observer's request on the SIAS printout.
  6. Double-click on the FILTER box to view the filter panel. Verify that the filters match the observer's request on the SIAS printout.

Notes


Troubleshooting


A Sample DREMEL Session

Here is a detailed description of a typical DREMEL session in which slitmasks are scanned and the resulting configuration is committed.
  1. The starting state for DREMEL. This is what the screen should look like when you begin a DREMEL session.
  2. Verifying comminication. Click on the Hello? button (at bottom) to verify that DREMEL is responsive. If you get the Hello! response back at the top, DREMEL is active and you can proceed. If not, contact support.
  3. Launch Count/Scan. Click on the Count/Scan button to start the slitmask process. The following should happen on the GUI:
    • Top message changes to Counting Masks.
    The software will now start cycling through all slitmask positions, attempting to insert and retract each mask. This verifies which mask slots are occupied and which are empty, and also tests whether slitmasks jam.
  4. Verify counting. When the count is completed, the software reports it progress:
    • DREMPTYS lists any slots which don't have masks.
    • DREMPOPS lists all slots populated with masks.
    • DREMJAMS lists any slots in which slitmasks jammed. See troubleshooting notes above if any masks jam!
  5. Start scanning. If you scanned SCAN MASKS at the instrument or clicked Count/Scan on the GUI, DREMEL will start scanning barcodes automatically as soon as counting is done (assuming no errors were encountered). If you clicked Just Count, then you need to click on Just Scan to initiate the scanning process. DREMEL will turn on the barcode scanner and begin reading mask barcodes.
    • The top message reads Scanning masks.
    • DREMSTAT reads Scanning masks.
    • As each mask is scanned, the DREMESAG keywords reads
      Got barcode XXXX at position YYYY
      indicating a successful scan.
  6. Verify scanning. After all barcodes have been scanned, the normal result is:
    • Top message reads Ready
    • DREMSCAN reads Done at (date)
    • DREMESAG reads Completed command 'scan' (scanMasks)
    • DREMBARS contains the list of scanned barcodes, which should contains the same number of items as the DREMPOPS list.
    You may also notice messages about the FITS writer being started; this is normal.
  7. Review configuration. Before committing changes, verify that what you put in is what was called for on the SIAS. Click on Review Config to pop up the tkremel tool which you will use to review the list.
    • Check the filters, which are listed on the top menu.
    • Click on the Gratings tab and check the gratings.
    • Click on the Mask/kbd> tab and check the slitmasks.
    Note: you will usually get old information on the first attempt. If so, simply click on the Quit at the bottom of the tkremel popup to dismiss the tkremel window, and click Review Config again on the dremel panel to bring it up again. If information still doesn't match, then something went wrong in the DREMELing process.
  8. Commit changes. Complete the reconfiguration by clicking on COMMIT. This will cause the new configuration to be written into a log file, and the motor control software to be restarted so that it re-reads the logfile and knows which elements are in which positions. The GUI gives the following feedback:
    • DREMEVNT reads "Forked off confio (COMMIT) process".
    • DREMESAG reads "Completed command 'commit' (commitCfg)"
    • DREMCMIT reads "in progress" and then goes to "completed around (date/time)".

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Last modified: Tue Apr 11 14:13:52 HST 2006